Empennage

01/18/15

Dolly and I started construction of the RV-7 empenage on November 4th after voting.  72 days later (70 shop days) the tail feathers are assembled except for the fiberglas tips that will be attached later.

This post is the story of building the elevators.

OLYMPUS DIGITAL CAMERAOLYMPUS DIGITAL CAMERAThe right and left elevators are identical except for a pitch trim tab that sits in an inboard cutout in the left elevator. Construction starts with the spars and is similar to the rudder,

Counterbalance arms containing lead weights are attached on the outboard edges of the elevators Continue reading “Empennage”

It’s a Learning Experience

Each part of the empenage seems to add a new complexity to the build.  The Rudder is no exception.  It does not have internal ribs like the Horizontal Stabilizer; rather it has light weight stiffeners that the builder fabricates from pre-punched angle channel stock.  Tho lighter in weight than the Vertical Stabilizer the Rudder has many many more rivets.

12/05/14

OLYMPUS DIGITAL CAMERANot the best photo, but it shows a pre-punched rudder stiffener being cut  on our band saw.

There are sixteen stiffeners. Continue reading “It’s a Learning Experience”

Let’s build a Vertical Stabilizer

11/28/14                                                                                                                                  

I have an old (3 megapixel) Olympus camera that is now dedicated to recording the build.  I keep it in the tool chest for photos such as these.

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In building the Vertical Stabilizer, the first task is to smooth all edges and slightly round the corners of all the parts.

Vertical Stabilizer rear spar and reinforcing plate.
Vertical Stabilizer rear spar and reinforcing plate.

 

 

 

 

 

 

 

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The lightening holes in the reinforcing plate are punched at the factory and have rough edges, as on the center hole shown in the photo on the right.  The other two shiny holes have been finished with a Scotchbrite wheel on a drill and then a hand held Scotchbrite red pad. Continue reading “Let’s build a Vertical Stabilizer”