Scratch Built Annunciator Panels

Some people call them “Idiot Lights”, lights that are on under some condition, and off when that condition is not present.  Pilots may have strong opinions on whether or not they are useful.  Many state that most annunciator functions can now be implemented through the glass panel displays that many of us are installing, and therefore an annunciator panel is just adding  unnecessary complexity.

If forgetting to turn off a fuel boost pump after takeoff, or not remembering to turn on strobe lights before starting the engine makes one an idiot, then count me in.  Our RV-7 is going to have an annunciator panel.  Exactly what conditions will be monitored is yet to be determined.

Inspired by the work of Paul Dye and others, I decided to build my own. Continue reading “Scratch Built Annunciator Panels”

Empennage

01/18/15

Dolly and I started construction of the RV-7 empenage on November 4th after voting.  72 days later (70 shop days) the tail feathers are assembled except for the fiberglas tips that will be attached later.

This post is the story of building the elevators.

OLYMPUS DIGITAL CAMERAOLYMPUS DIGITAL CAMERAThe right and left elevators are identical except for a pitch trim tab that sits in an inboard cutout in the left elevator. Construction starts with the spars and is similar to the rudder,

Counterbalance arms containing lead weights are attached on the outboard edges of the elevators Continue reading “Empennage”

It’s a Learning Experience

Each part of the empenage seems to add a new complexity to the build.  The Rudder is no exception.  It does not have internal ribs like the Horizontal Stabilizer; rather it has light weight stiffeners that the builder fabricates from pre-punched angle channel stock.  Tho lighter in weight than the Vertical Stabilizer the Rudder has many many more rivets.

12/05/14

OLYMPUS DIGITAL CAMERANot the best photo, but it shows a pre-punched rudder stiffener being cut  on our band saw.

There are sixteen stiffeners. Continue reading “It’s a Learning Experience”